Large Pallet Racking Project For Polyco Healthline

Avanta UK Ltd have completed their 4th large pallet racking project for a leading provider of hygienic protective equipment – Polyco Healthline.

Warehouse full of new pallet racking
Blue pallet racking beams

This is the 4th project of this type completed by Avanta for Polyco in the last 5 years, highlighting their growth over this period and the need for capacity for future expansion.

Warehouse full of new racking
Pallet racking access tunnel

Wayne Thomas (Project Sales, Avanta UK) has worked closely with the client over the last 20 years, providing all the pallet racking and mezzanine floors to 8 warehouses all built by the client based on the same site in Bourne, Lincolnshire.

Polyco Healthline handle over 5000 shipping containers and 3 billion disposable gloves per annum with 200 staff servicing 3500 distributors in 38 Countries. This gives an indication of the scale of the operation prior to this project. Existing pallet position count within the warehouses stood at 32,000.

Pallet racking tunnel
New pallet racking to be loaded with pallets

For the new warehouse, the Avanta Narrow Aisle Pallet Racking design realized and additional pallet positions taking the Polyco total to circa 37,000.

The pre-galvanised warehouse racking frames are a combination of 9m and 10m in height without the need for splicing to aid rigidity and enhance the speed of build. Contrasting 2 and 3 tonne capacity beams compliment the look and feel of the project.

The project was completed with 53 rack end steel barriers in a high visibility colour along with rack load notices as standard. The client labelled their own racks.

The works were completed to the estimated lead-time and budget.

Narrow aisle pallet racking
pallet racking with pre galv frames and blue beams

Client Comment “We have worked with Avanta for a number of years as our trusted partner of choice for storage equipment. The installation team we terrific working at a good pace and cleaning as they went. We would always recommend Wayne and Avanta UK to anyone.”

Avanta “It has been a pleasure working with this client closely over the years and increasing their storage capacity as they have grown. We have supplied all the pallet racking for each warehouse along with a fire rated mezzanine floor and both shortspan and longspan shelving. We hope to work with the client again soon.”

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